Scale Prevention Hydropath Technology prevents the formation of hard scale due to increases
of temperature and pressure change, under all normal operating conditions.
Users are advised to contact Hydropath Technical Support if they suspect
that conditions are unusual.
Scale Removal
Old scale is normally broken down. The time taken depends on the volume
of water, the flow of water to remove the excess scale crystals, the
porosity of the old scale and variations in the temperature and the
pressure of the water. In most cases the process is fairly rapid, and
up to 95% or more of old scale is broken down and treated within the
first three months. Hard scale may be slow to break down where there
is low water volume and little variation of temperature, flow, hardness
and pressure. In such cases Hydropath Technology is best fitted from
new or after chemical cleaning.
If Hydropath Technology is applied to a heavily-scaled system, where
scale may have formed on the inside of a narrow pipe or plate heat
exchanger there is a small risk of blockage due to dislodged pieces
of scale. The user is advised to have a system cleanse or to install
suitable coarse filters prior to fitting Hydropath Technology.
The Hydropath Technology signal is effective both up and down stream,
and can cause a large quantity of scale to be broken down. In most
cases the only effect may be that users see the crystals as they emerge
from open taps. This does not always happen and stops within three
months. There will be no adverse effect in a closed recirculation system
unless there is significant evaporation or there has previously been
some significant leakage.
Corrosion
The application of Hydropath Technology
cannot itself cause corrosion or leaks. Scale is a direct cause of
corrosion and its removal may reveal leaks. Rust coatings in mild steel
pipe work are altered, resulting in a hard black surface deposit, magnetite,
rather than normal rust and further corrosion is prevented. This effect
is due to an interference with the electro-chemical reaction needed
for corrosion to take effect.
Flocculation
Hydropath technology acts as a chemical
flocculant without the environmental damage caused by these chemicals.
Hydropath technology creates flocks of suspended material by charging
individual particles with alternating charged. These particles are moved
together by the turbulence and are attracted in to flocks by the electric
fields.
Bio
fouling control
Hydropath technology
acts as bio inhibitor chemicals, without the environmental
damage caused by these chemicals. Hydropath technology applies
charges to bacteria and algae. These charges form a hydration
layer of pure water around the cell. The pure water is forced
into the cell creating an osmotic pressure that ruptures
the cell membrane causing death of the cell.
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Oil
and Gas Production
Hydropath technology is used
in oilfields to improve production and reduce maintenance. Hydropath
technology improves oil production by reducing both scale and waxes deposit
without the use of chemical inhibitors.
Maintenance
Hydropath
Technology uses solid-state circuitry and does not require maintenance.
There is a red light, which is powered directly by the generated signal
and is a positive indication of correct operation. If the operation
of the device is critical, users should monitor this light as part
of a planned maintenance procedure, or connect the available output
to a computer monitoring system
Residual
Effect
Once water has left the plumbing system or left the protection zone,
it can no longer be subjected to the Hydropath Technology conditioning
field. 3.5 minutes may be taken as a conservative guide to the time
that the water retains its full scale prevention ability.
Soft Scale
Soft scale will only form when Hydropath technology is
present. In systems with no turbulence the crystals can settle. The resulting
soft scale occurs in commercial kettles, coffee machine reservoirs, large
calorifiers and cooling tower pools. This can be removed during maintenance
or by using a filter
Recirculating Systems
with Evaporation
Where a recirculating system involves
evaporation, e.g. cooling towers or humidifiers, the suspended
crystals must be removed using filtration (<50 microns)
or blow down to avoid concentration. On initial application
existing scale will be broken down leading to an excess of
precipitate, which users must address. The easiest approach
is to increase blow down. A suitable filter with automatic
back wash will also control the problem and will reduce water
costs. pH can be controlled using sulphuric acid to reduce
the rate of precipitation.
Plate Heat Exchangers
When using Hydropath Technology to protect
plate heat exchangers, existing scale in the pipes upstream of the
device will be broken down. This will lead to excess precipitate
in the heat exchangers, which can continue to cause scale for the
first few weeks. If the plate heat exchanger is heated using steam,
it is advised that the hot steam supply is connected to the same
side as the water return. The heat exchanger will give increased
performance through the avoidance of boiling.
Steam Boilers
Hydropath technology replaces the complicated water treatment regime required
to operate a steam boiler. It eliminates the use of soft water corrosion and
scale inhibitors.
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